Blog Ethos

A blog to provide up to date information on the restoration of Dubs and Co. steam locomotive, builders no. 1415. An initiative to pass on the skills and knowledge necessary to restore a steam locomotive.

Builders Photo

Builders Photo
Builders photo depicting sister engine #1414

History

HISTORY

Steam locomotive carrying Dubs and Company's serial no. 1415, was one of two purchased new by the Queensland Government Railways for use on the Bundaberg - Mt. Perry railway. They were shipped from the United Kingdom in the ship "Scottish Admiral" and were first used in February 1881. They carried Dubs and Company's nos. 1414 and 1415 and were given running numbers on the Bundaberg Railway of 1 and 2 respectively.

In the 1889-90 renumbering of Queensland Railways rolling stock, both locomotives received the classification of 4D9 and No. 2 was renumbered 131. In August 1894, it was sold to the Colonial Sugar Refining Co. for use at their Childers Sugar Mill. The Childers Sugar Mill closed down about 1915, and the locomotive was sold in 1917 to the Macquarie Harbour Board for use in the construction of the Macquarie Harbour breakwater Strahan Tasmania.

The latter sold it to Mr. R.J. Howard a saw miller of Zeehan on the 23rd May, 1941 and he, in 1942, sold it to a Mr. J. Hood. It was to have gone to the Butler Gorge hydro-electric station construction, but this did not take place. It was later sent to Hobart, where it lay idle, in the Railway Yard, for many years.

Project Overview

PROJECT OVERVIEW

The key aim of this project is to restore Dubs No.1415 back to its as built condition, so that it sits proudly in the Don River Railway collection. It will help future proof steam operations at the Don River Railway, by providing a more cost effective locomotive to run, maintain and keep in regular service.

By having this project at the Launceston workshop it is hoped that new and existing members, young and old will get involved in this exciting restoration project. The project is a tool to educate members on what it takes to inspect and restore a steam locomotive. Of particular importance is the passing on of knowledge and skills before they are lost to time.

Help

WE NEED YOUR HELP TO RESTORE DUBS NO. 1415 BACK TO AS BUILT CONDITION.

The restoration of a vintage steam locomotive is no easy task and can cost considerable money, we need to raise money to pay for materials and services to get this loco back in pristine condition. If you can afford to donate some money towards the project we will be very grateful and for all donations over $2, we can provide you with an official receipt to claim the donation on your Australian tax return where applicable.

If you can donate time to the project, why not become a member. no skills required!

If you feel that you or your company can contribute to this project in anyway, please feel free to contact the project coordinator by the contact details on the right side of this blog.

Sunday, 25 September 2016

The 1 to 1 Rocker  Arm Bearing Mountings Cleaned and Painted.


Left Inner 1 to 1 Rocker Arm Bearing Mounting.



Left Outer 1 to 1 Rocker Arm Bearing Mounting.

Saturday, 24 September 2016

24th September 2016.
Today has been filled with success with the removal of the left and right valve buckles and the right side valve rocker, brackets and bearings.


                                                    D SLIDE VALVE DESCRIPTION

1 - Valve Seat.
2 - Steam Ports.
3 - Cavity cast into the valve.
4 - D Slide Valve.
5 - Steel Buckle.
6 - Cavity, provides communication between the Steam and Exhaust Ports.

Monday, 19 September 2016

Inveresk Saturday 17th September 2016.

The left hand valve chest cover was removed to see whether we could remove the valve buckle and D slide valve. We believed the tail rod may have screwed into the buckle but this is not the case. We noted that the tail rod had been cut and re welded close to the buckle. Further investigation noted there could be a bronze bush in the end of the valve gland. We are making a split piece to go around the tail rod shaft to try and push this bush out.

The left hand one to one rocking lever outer and inner brackets were removed and the rocker passed through locomotive frame.

Some needle gunning of the frame has begun.

The left and right expansion link blocks were cleaned on the wire brush. These are another interesting design from Dubs, the blocks are in two halves split on the vertical axis and are held tightly together in the link by the tension on the tapered bolt.

The left and right valve levers were cleaned, one has a slight bend which will be straightened.

Sunday 18th September,

The components I have had de-rusting in molasses were removed, pressure cleaned and placed in phosphoric acid solution to when removed leaves a protective coating on the surfaces. The last drain cock lever was so treated. These components have been prime coated.

The one to one rocker shaft was cleaned using a plastic type stripping wheel which removes rust paint and dirt, There is some pitting on the inner bearing surface but not enough to be turned in a lathe.
The rocker bronze bearings were cleaned, these were found to be in very good condition.

The sand dome actuating levers were cleaned and primed, new clevis pins fitted.

Now to find a way to embed a slide show again now blogger no longer supports the previous method of insertion.

Sunday, 4 September 2016

Saturday 3rd September 2016.
More progress with the removal of the left and right expansion links from the rocking levers by using a jacking screw and a little heat. The expansion links at first look appear to be in very good condition.
The sander valves and actuating rods were removed from the cast iron sand dome. After all these years of working in sand numerals which look like part numbers for the casting are still visible on the valves.

On the locomotive frame all we have left to remove are the trailing wheel set, the left and right D slide valves and buckles and four spring hanger pins.
We are unsure how to remove the D slide valves from the buckles as there is not enough clearance to lift the buckle and slide the valve out.
The tail rod in front of the buckle is part of the casting. It might be that the rear rod screws into the casting however most people with years of steam experience do not think this is likely. The valves must come out some how.
Parts of the old running boards and the cab footplate has been removed and will be replaced with new metal.